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Equipment

 

Milling work

  • CNC- Horizontal Machining Center AXA VHC2-3000S                                          Siemens 840D control, total 6 axes, 5-axis synchronized machining, probe, 30 bar internal coolant supply,  Lang zero point clamping system                X= 2940, Y = 600,  Z = 800 mm, D = 600mm 2x Roundtable

 

  • CNC- Horizontal Machining Center Mori Seiki NMH 5000 HSK100
    5 axes synchronous processing, 120 tools, 1000Nm torque, probe, 70 bar internal coolant supply, 
    X=730, Y=850, Z=1200 mm, Lang zero point clamping system 

 

  • CNC- Horizontal Machining Center Mori Seiki NH 5000 DCG/40 ISO40
    MSX - 701 control, Auflösung 4th axis resolution 0.001 °, probe, 70 bar internal coolant supply,
    X=730, Y=730, Z=850 mm, Lang zero point clamping system 

 

  • 4x - CNC- Horizontal Machining Center Mori Seiki NH 5000 DCG HSK 63 
    MSX - 701 control, Auflösung 4th axis resolution 0.001 °, probe, 70 bar internal coolant supply,
    X=730, Y=730, Z=850 mm, Lang zero point clamping system 

 

  • CNC- Vertical Machining Center Mori Seiki NV 5000 alpha1 B/40
    MSX - 501 control, 4th axis with clamping bridge for 3-sided machining, probe, 70 bar internal coolant supply
    X=1020, Y=510, Z=510 mm, Lang zero point clamping system with

 

  • CNC- Vertical Machining Center Mori Seiki NV 5000 alpha1 A/40
    MSX - 501 control, 4th axis with clamping bridge for 3-sided machining, probe, 70 bar internal coolant supply
    X=800, Y=510, Z=510 mm, Lang zero point lamping system 

 

  • CNC- Vertical Machining Center Mori Seiki NV 5000 alpha1 A/40
    MSX - 501 control, 5 axis dividing head, probe, 70 bar internal coolant supply
    X=800, Y=510, Z=510 mm, Lang zero point clamping system

 

  • CNC- Vertical Machining Center Mori Seiki NV 5000 alpha1 A/40
    MSG- 511 control, 5 axis dividing head, probe, 70 Bar internal coolant supply
    X=800, Y=510, Z=510 mm, Lang zero point clamping system

 

  • CNC- Vertical Machining Center Mori Seiki DuraVertical DV5100
    MSC- 504 control,  probe, 100 bar IKZ
    X=1020, Y=510, Z=510 mm, Lang zero point clamping system

 

  • CNC- Vertical Machining Center Mori Seiki DuraVertical DV5100
    MSC- 501 control, 4th axis with clamping bridge for 3-sided machining probe, 80 bar internal coolant supply
    X=1020, Y=510, Z=510 mm, Lang zero point clamping system

 

  • CNC- Vertical Machining Center Mori Seiki CV 500 B 
    MSC - 803 control, milling machine
    X=1020, Y=510, Z=510 mm, Lang zero point clamping system

 

  • CNC- Vertical Machining Center Kondia B1050
    Fanuc 0-MC control, th axis with clamping bridge for 3-sided machining
    X=1000, Y=500, Z=610, 15 Bar IKZ, Lang zero point clamping system

 

  • CNC- Vertical Machining Center Mikron VCE 750
    Mikron control, th axis with clamping bridge for 3-sided machining
    X=750, Y=400, Z=500 mm, Lang zero point clamping system

 

  • Tool milling machine Deckel FP1
    Haidenhain digital display, roundtable, dividing head, etc.
    X=250, Y=150, Z= 350 mm

Turnings

  • CNC turning center Mori Seiki NLX2500SY / 700
    MSX - 501 control, counter spindle, 12 driven tools, short bar loader
    Y-axis +/- 50 mm
    Lining works: D max = 366 mm x 705 mm
    From rod: D max = 80 mm

 

  • CNC turning center Mori Seiki NL2000Y / 500
    MSX - 501 control, tailstock, 12 driven tools, short-bar loader
    Y-axis +/- 50 mm
    Lining works: D max = 356 mm x 590 mm
    From rod: D max = 65 mm

 

  • CNC turning center Mori Seiki SL250 ASMC-500
    MSD - 501 control, counter spindle, 10 driven tools , short bar loader
    Lining works: D max = 400 mm x 500 mm
    From rod: D max = 65 mm

 

  • CNC turning center Mori Seiki CL153M
    MSG - 803 control, 6 driven tools, short-bar loader
    Lining works: D max = 300 mm x 303 mm
    From rod: D max = 33 mm

 

  • CNC lathe Emcoturn E45
    Siemens 828D control, tailstock, 6 driven tools
    Lining works: D max = 200 mm x 250 mm
    From rod: D max = 30 mm

 

  • CNC cycles lathe Wagner WDZ 530
    Fagor 8055TC control, faceplate, lunette, etc.
    Lining works: D = 500 mm x 1000 mm
    From rod: D max = 78 mm

 

  • Conventional Lathe Schaublin 102
    faceplate, turning betw. peaks, lunette,etc.

Metalworking

 

• Pulse welding equipment Cloos

4 x GLC353MC3, MIG / MAG / TIG, 350A

1 x MINI-MIG, MIG / MAG 180A

• TIG Welders Jäckle SST

TIG 201i AC / DC

WIG 165 i DC

• Hypertherm plasma cutter PMX 65

• 3D Work Table 2400 x 1200 mm, system Demmeler

Modular system for precise and rapid construction of welding fixtures

• 80t hydraulic press for assembly and straightening work

 

 

Construction

 

  •  20 assembly places

  •  Pneumatic tools, torque wrenches,  presses, workshop cranes, etc.

  •  2 x hydraulic loading ramp for cars

 

 

Quality control

 

• 3D CNC measuring machine THOME TETA

Measuring range up to 1500/1000/800 in temperature-controlled environment, measuring software Metrolog XG Geo Advanced

• 3D CNC measuring machine THOME RAPID Plus

Measuring range up to 1200/700/500 in temperature-controlled environment, measuring software Metrolog XG Geo Advanced

• 2x Mitutoyo Linear Height 600

Digital Height Gauge 2.5D programmable

• Renishaw QC10 Ballbar measuring device for determining the dynamic machine accuracy

• Handheld Instruments Digital and Analog Tesa, Mitutoyo, Bowers and caliber etc.

 

 

Valid QS Certificates

 

• ISO 9001: 2008

• ISO 14001: 2005

 

 

Other machinery and equipment

 

• Honing machine Sunnen MBC 1804

• Tool pre PRECIset 600

• Zero point clamping system and embossing system for all long milling

• CNC bandsaw Ruesch 270, 270 x 270 mm

• Semi-automatic band saw Pegas 295 x 400 SHI-LR-F, miter cuts

• 4 x Trowalisieanlagen Walther Trowal with water treatment (centrifuge)

• Edge milling Engra TE40 and large edge router for cubic parts

• Parts Cleaner, Ultrasonic Cleaner

• SIC automatic labeller (dot peen)

• Erodierausrüstung for the removal of broken tools

• Vans Iveco and Citroen Berlingo

• Gas Forklift 3.5t, Electric Forklifts

 

Software and Data Exchange

 

• Altec PPS / ERP system

• 2 workplaces 3D CAD SolidWorks 2016 and 2 workplaces SolidCAM 2016 i-machining

• data exchange IGES, STP, DXF, DWG, etc.

 

Available areas

 

• 1200 m² production area

• 1100 m² assembly and stock area

• 400 m² of office flat

• 500 m² fortified outer area

• 50 parking places

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